The One Year Report

On October 24th I celebrated the one year anniversary of having moved into the house with a dinner  of community-raised, free-range, organic roasted chicken shared with community friends.  The year passed surprisingly fast.  Much house performance data continued to be taken and some house enhancements hinted at from previous postings were completed.

The house energy consumption estimate of 5584 kWh/yr was surprisingly good when compared with the actual usage of 5816 kWh for the year.  Much of the 4% overage was undoubtedly due to the addition of a dehumidifier in the basement which used a surprising 5 kWh/gal of water, often once a day.  My usage compares with the average Charlotte Township household electricity consumption of 8848 kWh, which may not include heating.  As an aside, the  Passive House Standard specifies a maximum  total energy usage for my size house as 120 kWh/m²/yr x 80 m²  = 9600 kWh/yr.   


Efficiency Vermont  rated my house "FIVE STAR + (PLUS) = EXTREMELY EFFICIENT".  This is the highest STAR rating they give and is not really that difficult to achieve.  The more meaningful rating is the HERS rating.  The HERS Index is a scoring system established by the Residential Energy Services Network (RESNET) in which a home built to the specifications of the HERS Reference Home (based on the 2006 International Energy Conservation Code) scores a HERS Index of 100, while a net zero energy home scores a HERS Index of 0.  A 5+ star rating is given for a HERS rating of 70 or less.  I was given a rating of 62 based on having a dishwasher and an electric dryer which I don't have.  They estimated a total energy consumption of  14360 kWh/yr, over twice my actual consumption.   Maybe I should ask for a reevaluation?

The winter was cold with more snow than usual, yet surprisingly I never had to shovel my west side entry as the north winds always kept it swept.  As I am situated at the south end of a long green space, the north winds divide around the house creating swirls on the south side.  These swirls deposit wind blown snow in deep cone mounds, making the view out the south windows a very snowy scene. 

I used the wood stove only a few times, firing it from donated firewood.  I had real difficulty getting a good draft going and maintaining it with the outside combustion air supply.  After some investigating I found that the air flap located in the air intake outside the house was blocked by a mounting screw. Correcting that,  it now drafted better but the air flap offered too much flow resistance and was thus forced into an open position.  Now that the stove drafted better, I still had trouble starting the fire with wood stashed vertically in the small firebox.  The English language instructions were not very helpful so I went to the German instructions and noticed that the same model stove had an extra secondary combustion control to help start the fire.  They also recommended opening the ash grate for better air supply initially.  Furthermore, they gave more specific instructions on just how to start the fire successfully.  Maybe the US version has to meet different fire specifications and assumes that we're smart enough to know how to start fires in German stoves with fewer controls?  Summary: buy a Vermont made stove in the USA - they burn well and they're cheaper.

Spring came with 3 times the normal precipitation in April and May, making it very difficult for the farmers to get seeds established.  I had sowed some wildflower seeds on the north side of the house not knowing what to expect come spring.  Little happened at first with finally some tiny flowers appearing.  This was slowly followed by many other unknown varieties in blotches here and there.  The excessive rains had evidently rearranged the seeds spread the previous fall just prior to the first snow.  The "soil" that was backfilled after construction was mostly dense clay of the finest sort which one finds here on the Clay Plain, covered by 2 inches of sand and a sliver of "topsoil" with some cover seed.  In mid May I created seven 4' x 8' elevated planting areas on the south side of the house from 3 cubic yards of topsoil and compost.  I planted a variety of herbs, tomatoes, flowers, cabbages and some corn and beans.  The plants looked anemic and the soil supplier finally informed me that his soil mix lacked Nitrogen.  After addition of some organic fertilizer supplied by him, the plants started looking better and by fall had produced fairly well, but not as well as the gardens that had used Dawn's (the cow) manure.  It'll probably take years and much manure to get the soil well established.

This summer was warmer than usual.  Although we didn't see the temperatures that Maryland saw, we did have low 90s several times with relative humidity of 70-80%.  Indoor temperatures were controlled by open windows at night and closed windows on hot days.  There is little direct solar heating because of the roof overhang, though in the evening some direct heating was experienced through the west windows which had no curtains.  Internal temperatures rarely exceeded 80 degF but the attendant high humidity diffused into the basement raising the temperatures there to 70 degF with high humidity.  This high temperature required the use of a dehumidifier to avoid the formation of mildew in the dark basement.

Fall was unusually warm this year and still seems to be holding on into winter.  The root cellar needed more ceiling insulation based upon the first winter performance.  Thus 2" of blueboard was used in a lower ceiling which seems so far to moderate the outside influences on the root cellar temperature.  Currently, I still have some cabbages, celeriac, potatoes, and squash stored there alongside the wine and beer.  Next year will bring some decent shelving and more to store.

The 3-season sunroom, solarium for short, was completed at the end of summer.  It's purpose is to extend the season for some herbs and late season vegetable such as chard, to store and dry firewood during the winter, and to start and protect seedlings for the garden.  It also serves as a  protected area to dry clothes and to preheat the intake air for the heat  recovery ventilator.  On sunny days, the solarium temperature can exceed the outside air by 50 degrees, especially on snowy days.  At night the temperature stays about 10 degrees warmer.  I opted for single pain glazing for better heat gain and have bricks in the floor to help maintain any heat through the night.  I'm very happy with this addition.

It was always my intention to offset my electricity usage with solar photovoltaic generated electricity.  I wasn't to keen on placing solar panels on my roof for appearance sake so I investigated solar trackers as mentioned earlier.  As there was no space near the residences to place a tracker and because at the time I was told that they couldn't be placed on our community meadow which is under Vermont Land Trust protection, I had to finally go with roof mounted panels.  Alteris, working with Vermont Public Interest Research Group took care of the paper work and the installation.  The installation was straightforward as a utility shaft from the attic to the basement was a part of the original design.  While feeding the power cables from the attic to the basement, however, the workers trampled the loosely packed insulation and never properly restored it to its original blown-in condition, thus lowering the effective attic insulation in the trampled region.

I have 20 Suntech STP 225 panels mounted on my 45 degree roof.  At normal incidence on a really clear day they will produce 225 Watts each making the whole system a 4.5 kW system.  The generated DC power passes through a Solectria PVI 4000, DC to AC inverter which changes the panel's constant direct current to an alternating 60 Hz current synchronized to properly connect to the electrical service from the utility.  The internally located inverter has a display that shows current DC and AC power production as well as cumulative AC power production. An external power production meter indicates how much energy is produced and this amount pays 6 cents/kWh.  Another external  bidirectional meter, indicates my actual electrical usage.  Should my production exceed my usage, I will receive a credit at the current standard rate of 14.7 cents/kWh.  To date, since commencing production on September 15, I have produced over 1000 kWh and used 700 kWh.  I estimate that after the start of the new year I will be consuming more than I will be producing until around April, depending on how often I use my wood stove.


The estimated energy production for this solar array is 5200 kWh/yr, distributed as shown in the graph and based on local average insolation.  I have observed that in the short days near the winter solstice I can generate up to 18 kWh/day on a clear day.  On really cloudy days, generation is less than 1 kWh/day. On a snow-covered panel and sunny day, generation is TBD. As I now have an almost zero-net energy house, I think I will get it re-rated.

The cost of the system was $21,375. The State of Vermont rebated $3250 and the IRS promises to give a 30% tax credit.  This makes the cost of the system $11,750 or $2.60/W installed which compares favorably with nuclear power at up to $8/W .  Guarantees are 5 yrs on installation, 10 yrs on the inverter, and 25 years on the panels.  There is no periodic maintenance requirement.  The 50 yr roof warranty, however, is void in the area of installation.

Recently on a 20 - 30 degF day we had a perfectly blue sky day offering the opportunity to take some hourly data of PV power, sun room and indoor air temperature with no electrical heat contribution. The total PV production for the day was 25 kWh.  It can be seen that during the middle of the day the power curve shows a limit.  This is due to the panels' DC current being greater than the DC to AC converter can convert.

To summarize the whole house design and building experience: it went better than expected thanks to the many individuals involved.  The house is now my home and it feels snug and comfy.  What more could I ask for except possibly another 2 kWh/day warmth contribution from someone loving, caring, and humorous, sharing my bed and life.

The Assessment and Performance Report

It's amazing that already 3 months have passed since I moved into the house Oct 25th. It took less than a year to design and build the house.  My thanks to the designer, Dora Coates of Dovecote Design and builder, Tim Yandow and his many capable sub-contractors.

The view out the south windows since completion has changed from barren trees to a white scene for the last two months with temperatures mostly  below freezing, making for great cross country skiing and house heating performance observation.

Living In It

It took a few days to adapt to the new internal environment:

The quiet interior - no blowing air from air ducts every time the heat comes on; barely audible rain and howling wind; no perceived cold spots; the outdoor nearly present indoors due to the large southern windows; the lively acoustics largely due to the linoleum floor; the warm feeling from the adobe colored walls and cinnamon swirl colored floor; the rock-stable and very slowly decreasing basement temperature as we headed toward the minimum average temperature for the year;  the operation of the radiant floor water reservoir for the instant-on electric water heaters..... Some of these observations and more will be further explored in what follows.

All in all, I've gotten well adapted to the new house; it's become a part of me and we take good care of each other.  I strive to keep the air temperature at 65 degF  which means that the floor temperature, my only heat source,  has to be regulated at a slightly higher temperature depending on the outside temperature.  Typically, at around 10 degF outside the floor temperature needs to be 6 degrees higher than the desired air temperature.  No more cold feet.

Heating Energy Demand

Since all of the energy going into the house is electrical which is turned to heat without loss and since heat flow out of the house is largely through the building envelope with some exiting via the wastewater and heat recovery ventilator (HRV), it can be said approximately, that all my electrical consumption goes to heat the house.  Extensive daily data taking has shown that my house heating needs to keep it at 65 degF is around 750 W/degree-day.  This means that for a 25 degF day, for example, 40 x 750 or 30 kWh of energy is needed.  On an annual basis for our average 7446 degree-days/year in this part of Vermont, the house is now estimated to need 5584 kWh/yr which is better than the 6500 kWh from the original heat-loss calculation for the house from week 14.  Compare this to the 2008 average annual US residential utility customer consumption of 11,040 kWh (EPA).  

Humidity and HRV Performance

The heat recovery ventilator's purpose is to bring in fresh air from the outside and expel the products of respiration (CO2, moisture, and other smells that may accumulate from cooking, etc.) and to do so by recovering heat from the warm stale air and add it to the fresh air.  It does this pretty well in winter, dehumidifying the indoor air, especially on really cold days.  For example on a 20 degree day with the outside humidity at 41%, the air coming in will be 55 degrees at  33% humidity.  The HRV has continuous low and high speed modes as well as a 50% duty cycle low speed mode.  I use the high speed mode mostly while cooking something odiferous.  The other modes are used mostly on sunny or warmer days.

House Heating and Cooling Rates

The sun at it's maximum angle of 25 degrees in the middle of winter certainly still has a lot of energy to heat the house.  Unfortunately, this winter has been less sunny than usual.

On a recent sunny day with the outside temperature in the teens and falling to negative numbers, the indoor air temperature rose from 61 degrees and stayed a comfortable 65 degrees for six hours with the heat turned off the previous night.  The floor temperature, however, slowly decreased in the 36 hours after the heat was turned off, from 69 to 63 degrees, being cooled in part by the colder basement (52 degF). After 36 hours it took 60 kWh and six hours to get the floor temperature back to normal.  The air temperature took somewhat longer to stabilize as all of the furniture and walls had to heated.

On warmer sunny days it can get too warm inside and the HRV needs to be run continuously or the windows opened on warmer days.  More data is needed in milder weather.

One might wonder how the temperature of the house's concrete wall varies with outdoor temperature variations, considering that the walls have an R30 outside insulation and an R10 inside insulation.  A test hole was bored to the concrete wall on the north side of the house for temperature monitoring. On days of stable outside temperature, the concrete wall was observed to be cooler by 25% of the difference between inside and outside temperatures, as expected.  The thermal mass of the concrete wall stores heat much like a reservoir stores water.  The rate at which the heat reservoir fills is a function of its capacity and net flow rates of heat, being limited by the Rvalues of the inside and outside insulation.  The capacity and Rvalues define a time constant  for the wall for a sudden change of temperature.  This time constant has been calculated as 9 hours.  It has not been verified by the sparse data taken to date in the presence of quicker varying external temperatures.

Blower Door Test Results

Efficiency Vermont personnel came by Feb. 4 to inspect the house and perform a Blower Door test.  This test is performed by installing a temporary "door" with a calibrated fan into the existing entry door way.  The inside air is exhausted  until a pressure difference of 50 Pascals (metric!; 1 lb/ft2) is achieved and then the air flow rate is measured via the Bernoulli principle.  This air is the sum total of all air leaking into the house via any paths that may exist.  On a cold day one can walk around and feel for cold air coming from windows, electrical boxes, and floor boards.

The house tested at 400 cubic feet per minute which computes to 3/8 of an air change an hour (ACH) for my house volume (not considering the basement).  According to a good reference on this topic  less than 5 ACH is considered a tight house requiring active removal of humidity, combustion, and respiratory gases.  And that is my case.

Stove Performance

The Beeeutiful (and dear) wood burning parlor stove has not been used regularly for lack of wood and for not messing with the heat data being taken.  

It heats plenty in the well insulated house.  Two hours is enough to raise the air temperature 4 degF.  On a freezing day, the heat stored in the stove's soapstone and house interior will take six hours to return to the original temperature.

The firebox is a little small, making it ideal for smaller pieces of wood.  It's not easy to start the fire in such a small space, however.  The curved glass design acts as a heat lens concentrating reflected energy into the center of the firebox enabling a single piece of wood to be burned successfully, something most other stoves cannot do so easily.  Also, one must be really careful opening the front door as rapid opening will draw the flame and dust out the opening. Shutting off the external air intake just before opening the door slowly seems to help.  It's a nice parlor stove though not so practical for 24 hour heating.

Vermont law requires an outside air supply for all new house construction.  This stove was designed to accommodate that requirement with a fresh air adapter.  The manufacturer of the adapter was of no help in getting the dimensions of the device, requiring a purchase first.  The device would not fit and had to be adapted.  Fortunately Metalworks in Burlington was a very capable place for custom modifications.  Another problem yet to be solved is condensation on the non-insulated aluminum fresh air supply ducting in the basement on very cold days.

Root Cellar Performance

As a reminder, the root cellar is the space below the shed.  It has a nearly 10ft ceiling with a gravel floor to the foundation soil.  The upper part of the ceiling is approximate 2 ft. above the outside soil and thus exposed to daily temperature and wind variation as there is currently no insulation on the cellar ceiling/shed floor and the ceiling has not been thoroughly air leak sealed.  Long term soil temperature variation are moderated by the 4" foam insulation on the concrete walls.  

When the external temperature drops to single digits, the root cellar temperature has been observed to drop below freezing requiring removal of fruits and roots.  For most of the winter it has hovered around 35 degF.  A two inch reflective polyisocyanurate ceiling insulation addition is being planned.

Water Usage. 

I was surprised to find that  the average per capita indoor water usage in the USA is 69.3 gal/day!  Having a water meter allows one to observe one's water usage and maybe adapt to less consumption if one cares to.  I was curios and found out that my one person household uses the following amount of water:

Toilet (5 flushes/day @ 1.3 gal/flush) = 6.5 gal/day

Laundry = 12 gal/wash   

Short shower (wet, lather, rinse) = 1.3 gal 

Full shower (as above with water running the full time) = 11.5 gal 

One-person daily dishes hand washed and dried = 0.6 gal/day

Measured average daily use =12.8 gal/day.

So if I were to flush with my high mineral content community well water and use soft rain water for the other uses, then my annual consumption of soft water might be around 2300 gal/yr or 307 cuft/yr.  On my 1277 sqft roof this would require on average a 2.88 in rainfall capture for the year.  Considering that the historical average monthly rainfall is 2.9"/month, where's the problem here?  Frozen gutters in winter? Three months or 600 gallons of storage?

Hot Water Performance

This house uses two Stiebel-Eltron instant-on electric water heaters, one for the shower and wash machine, the other for the kitchen.  Cold water entering the house is 45 degF in winter and gets preheated to 65-70 degF by the radiant floor in a dedicated water loop.  This pre-warmed water is what then feeds into the heaters.   To achieve temperatures greater than 105 degF the flow rates have to be limited by flow restrictors.  This works fine in the kitchen but not yet in the shower, largely because of the lack of a proper control valve for low flow rates.  Still looking....

Attic Performance

The attic design evolved after much discussion about venting and moisture infiltration from the non-impervious ceiling typically installed in houses.  Traditional thinking assumes that moisture will, nay should, escape via the ceiling into the attic to avoid moisture buildup within the house.  Once in the attic the moisture must be vented requiring soffit vents for air entering and ridge vents for air leaving.  This natural convection flow, assuming there's heat to drive it, should vent the humidity in the attic.  The alternative design based on the presence of a heat recovery ventilator does not depend on attic venting.  It uses a ceiling impervious to moisture thus avoiding the need to vent the attic rigorously.  Thus this house has neither ridge nor soffit vents, instead relying on two gable vents at opposite ends of the roof for attic air equalization with the outside air.

To test the performance, a remote reading temperature/humidity gauge was installed in the attic.  Data from this sensor shows that the moisture does not build up in the attic and pretty much tracks the external moisture and temperature in the absence of solar energy impinging on the roof.  On sunny days the attic does get warmer (no data yet for summer).   All temperature variations in the attic minimally affect the house temperature because of the R75 insulation.

Windows/Doors

The large windows on the south side have certainly brought the outdoors practically inside.  It's been enjoyable watching the change of seasons with the abundant winter weather this year.  And it allowed me to easily observe the growth of a 5 ft snow wall created by north wind driven snows swirling on the south side.  It's also been interesting seeing the moisture condensation patterns when the temperatures fall below 20 degrees.  It's become a part of my early morning rituals on those cold mornings to sponge up the condensation water from the bottom of the window frames.  Fortunately they are fiberglass and thus less susceptible to mold formation.

The condensation is not a sign of poor windows but the combination of the house's relatively high humidity (45-50%) and their position on the outside of the window well.  The fiberglass and wood doors to the outside, sitting flush with the internal wall, do not exhibit condensation as readily as their surfaces are kept warmer  from the room's warm air than the deep seated windows.

To illustrate the difference insulating shutters would make to heat loss as judged by condensation, I temporarily installed custom made R10 polyisocyanurate  aluminum clad panels on the inside and over the outside of the window frame in the bedroom, the smallest window.  As expected, the inside panel kept the inside heat from reaching the window and the window iced up.  The outside panel kept the heat from escaping the window by conduction and radiation and minimum condensation was noticed.  Is it time to start incorporating external insulating shutters into future window designs not only to cut down on condensation but also night time heat loss?

Floor Insulation Squabble

As a fair amount of heat can be lost from a heated floor to the cold basement below it, floor insulation becomes important.  Traditionally, insulation can be blown in between the 12" deep joists or a sheet of aluminized bubble insulation can be stapled to the top of the joists with a 1" air gap.  Getting good R-value numbers for these insulation approaches was difficult as achieved values are said to be installation dependent.  I don't like uncertainty in these kind of situations and decided to go with (more costly)1-5/8" polyisocyanurate sheet with an aluminum reflective foil on the floor side and a white aluminum foil on the basement side.  These sheets were attached to the bottom of the joists, creating a fairly nice looking ceiling for that part of the basement that has radiant floor heating installed for a future room.  The rest of the joists had Reflectix aluminized bubble insulation stapled to the top of the joists.  The purpose in mixing the types of insulation was to save some money and to evaluate their performances after completion of the house.

The evaluation has been completed to my best ability to do so.  As the picture shows, a piece of insulation with a known R-value is placed under the insulation to be evaluated.  The temperatures of the floor, the basement, and the surface between the test and the known insulation are then taken.  The R-value of the unknown material or structure (flooring, joists, air space, basement ceiling covering) can then be estimated with the following equation:

Ru = Rk(Th-Ti)/(Ti-Tc), where

Ru = unkown R value of material or structure

Rk = the known R value of the reference insulation

Th = is the warm temperature on the material

Ti = is the intermediate temperature at the material/reference insulation interface

Tc = is the cold temperature on the cool side of the reference insulation.

Measured results show the polyisocyanurate sheets with reflective foil, covering the joists and air space gave an equivalent R36, better than expected.  The Reflectix aluminized bubble insulation computed to less than R1.  I noticed upon installation of the test structure that I could feel the radiation form the warm floor coming right through the insulation and bare joists. Reflectix as installed was a waste of money!!

Construction Observations

One concern I had with concrete floors was their flatness. Even though the concrete contractor had many tools to even the surface of the poured concrete there were noticeable low and high areas.  Some areas had to be leveled prior to laying the linoleum flooring.  Rigid furniture required shimming or leg adjustments to avoid that rocking experience which I experienced the first night in bed.

The drywall boards were attached directly to the ICF mounting tabs and the resulting wall was only as flat as the ICF walls, which showed some deviation in places (see builder's commentary below).  The  baseboard trim as a result, being largely inflexible and straight showed noticeable voids between walls and floor.

Habitat Houses Commentary

The two Habitat for Humanity houses that were built down the street and occasionally discussed in prior postings are nearly completed.  Efficiency Vermont will install environmental monitors throughout both houses to monitor every energy related action for characterizing typical energy use in such Passiv Houses.  My house will be similarly instrumented by Efficiency Vermont thereafter for similar purposes.

What Next?

I look forward to spring and summer to pretty up the outside in a permacultural way and to observe the house behavior through a Vermont summer without air conditioning.  The spirit willing, I may report in another posting on my observations come November.  Thanks for reading.  

Builder's Commentary at my request:

The Insulated Concrete Form Experience: A Contractors View

By Tim Yandow

     I was influenced very early on in my career as a home builder and renovator by the growing green building movement, particularly the focus on energy efficiency and carbon neutrality in regard to both materials and energy consumption. So when I was introduced to the concept of Insulated Concrete Form (ICF) construction, I was immediately intrigued and looked forward to an opportunity to use them. I was delighted when Wolfger Schneider selected me and my crew to build his home using ICF’s. It allowed us to get a first hand experience of how ICF’s work and see their potential in the growing business of re-working the building paradigm in order to respond appropriately and responsibly to the challenges we face with Climate Change.

      One of the immediate and obvious advantages to building using ICF’s is the building envelope it creates, especially if the ICF walls extend above the basement or crawl space. In conventional framing, there is always the challenge of trying to create as air tight and continuous an insulated envelope with as few breaks or seams as possible, minimizing thermal bridging (conducting cold and heat from one side of an exterior wall to another) and the need to manage thermal bypass issues (air movement through the wall assembly). Since Wolfger’s house uses ICF’s all the way from the footings to the roof trusses, the foam insulation is continuous. The ICF system we used, Quad Lock, also offered a fair amount of flexibility in terms of the level of R-value that one can achieve, all the way from the basic R-28 ( 2 inches of foam on either side of the concrete core) to R-values above 40.

      From a building perspective, using ICF’s gives the builder the flexibility of creating their own foundations and wall systems without having to sub-contract the work to a forms crew. All that is needed is a little training from someone who knows what they are doing, a nice cool sunny day and a boat load of concrete.

      The wall systems themselves went up fairly easily and were quite fun to erect. Our supplier, Brian Kiniry, was sick of hearing us say “hey these are just like Legos”. I guess when you hear that everyday for a few years it can get wearing. But they really are like Legos which adds to the fun. Given that this was our first ICF house, we knew from the start that it would take us some time to attain our usual level of efficiency and that there would be a lot of problem solving to contend with. Both were true.

      We found that figuring out the door and window bucks was challenging, not so much constructing them, but keeping them from shifting during the concrete pour. The instructions we were given were not entirely clear in this regard, so we invented a system which worked fairly well by extending “legs” down either side of the buck to the subfloor, creating a solid base for the bucks to sit so the weight of the concrete would not push them out of plumb and level. This worked great.

      One issue which we faced right from the first pour to the last was settling of the forms. In theory, because the ICF blocks are uniform in height and width, the walls should come out to a perfectly even height once the concrete has been poured and smoothed out on top. We encountered variations in the wall heights in the basement by as much as a ½ inch. I am honestly still not sure why. We checked the height of the footings with a transit and found they were within ¼ inch. We found that any small variations from level or plumb tended to amplify as the walls grew taller. When we reached the top of the first floor wall after the final pour, the final height of the wall varied by 1 inch from one end of the building to another along its greatest length. As a result, we had to set the top plates with a transit and shim and subsequently insulate the gaps this created with foam. We found this very time consuming but vital to making sure the roof truss system went up properly.

     We found that this was also true in terms of the plumbness of the walls. The higher we went the harder it was to keep everything plumb. I think the staging system played a role in this given that the walls were straightened out with workers standing on staging screwed into the ICF tie network. Even though we checked and rechecked our string lines, we found that these shifted to a degree during the pour. Concrete is heavy stuff. But all in all, I was impressed with how straight the plain of the walls proved to be, even along its longest length of over 40 feet. I imagine that after doing several of these homes, one would get quite efficient at minimizing these discrepancies and assembling the walls more quickly. In terms of labor, we found we needed more time to assemble the walls than the ICF company estimated. Again, that was due to both our inexperience with this type of construction and the fact that we encountered more challenges than we expected. Everything always looks a lot easier on a DVD then it ever does in the field. The issues of wall height and plumbness were by far the two most difficult issues we had to contend with. I have not had the chance to talk with other contractors who have used the Quad Lock system to see what their experience was. But I would like to at some point. In the end, the house looks beautiful and we found that these issues did not effect the finish work very much or the roof system, but if we had not spent the extra time correcting them, I can see that the finish work would have been much more challenging.

      In terms of cost, the ICF walls are clearly more expensive and have higher embodied carbon in comparison to a stick framed wall and cellulose insulation which is what we typically use when building super insulated homes. I estimate that the difference in cost given the same R-value is around 20-30%. This is for the exterior wall assembly, not the cost of the entire house. This is true for foundations as well (the difference between a conventional concrete foundation and an ICF foundation although the ICF foundation will achieve a higher R-value per inch because it uses XPS foam rather than blue board for insulation).

      Although there were times I got frustrated with all of the problem solving we faced during the wall construction, in the end the project was a great success and I would consider using this system again. There are many ICF systems out there and I can not speak as to the relative differences in construction ease and cost between them. That would make for an interesting study. But I would say the Quad Lock system works fairly well and with more experience, I could see that they will just get easier and more efficient to use. Was I “wowed” by my ICF experience? Not entirely. I honestly feel that, having done both now, using a double stud wall assembly and cellulose insulation vs. ICF’s is a more cost effective and sustainable way to build even though you have to build thicker walls to get the same R-value and you have to be more careful with thermal bypass issues. This is primarily because one is building with wood and cellulose (made from recycled paper) instead of foam and concrete.

Weeks 19 - 26

 Oops! Where did those promised 2 1/2 weeks go?  I failed my readers and will probably loose readership.  My bad.  Well, a lot happened and there just wasn't any time to tell about it or maybe it was just fatigue at the end of the daze.  Though there was some time for recreation as for example the Harvest Festival in the huge barnyard of the amazing Shelburne Farms.

The week prior to the move was devoted to installation of the linoleum flooring which required several stages of leveling the concrete floor where needed, cleaning the floor, letting the linoleum acclimate to the floor temperature, cutting the linoleum, bonding it to the floor, and filling the seams.  Although the linoleum product is fine the installation was less than perfect as promised by the second choice installer. I had my doubts about him when he said, " I may not be the cheapest but I'm good".  More on this in a post-natal discussion next year.

After the floor installation, the second coat of paint was applied to the walls, the major appliances were delivered and installed, the custom bar/bookshelf cabinet  was mostly completed, and the base boards attached.  Stairs were also added to all entrances.

I returned to Maryland on October 16 to start packing for the big move.  Packing  took a long time and couldn't have been finished without the help of friends Bob, neighbor Leonard, surprise helpers and old friends Betsy and Rob, and of course  workhorse Geoffrey and his able companion Ferdinand.  Sunday, Oct. 24 we left with most of the stuff stuffed carefully into a 26 ft truck that Geoffrey and companion drove.  A relaxing 12 hour drive at the end of a good weather week brought everything safely to Vermont.  The following day we had plenty of community help unpacking the truck in good time.

Since I've moved in I've spent a lot of time looking for and shoveling my stuff around trying to squeeze 2000 sqft of stuff into 800 sqft of living space.  Of course as that doesn't really work, much is left in the basement for winter enjoyment: sorting, culling, burning, etc.

After I moved, in the kitchen instant-on hot water heater and drinking water filter were installed.  Yet to happen is the installation of the wood stove.  In the interim I've constructed a cardboard model to get used to its location.  Though most walls have been decorated with pictures, the bookshelf in the living room has not been attached to the wall yet.  I also completed the shed door pulley system for the ramp door.

While all of this was going on, I also spent a lot of time helping Rick, Kelly, Thom, Jonathan, Joe, and many others from the community erect the yurt in its new location and wiring it with electrical outlets and switches.  Two of my couches, one light, and several chairs and a table were donated to furnish it.  Let the parties, the yoga mornings, the game nights, etc.  begin.

Down the street, the Habitat for Humanity houses are also nearing completion.  Though they don't look it they have a generous amount of foil-backed foam insulation: 10" under the basement slab, 6" in the walls with 6" of cellulose, 2 ft of cellulose under the roof and triple pane windows.

So now life in a new home has started.  In this time of Thanksgiving, I'd like to thank everyone in the community for  your tolerance of the work generated traffic and noise and for your help and comments of support.  My special thanks to Mary, who had given me much support during this time.  And of course much thanks to the building team of Tim Yandow, Dave, John and their many helpers and subcontractors.  It has been a wonderful experience.  I wish everyone joyous holidays and promise an assessment report in the New Year.

Weeks 17 & 18

This may be the last posting before the final one, upon completion, now estimated to be in two and a half weeks.  Not much has been happening outside except for the start of some entry stair construction and the sealing of the natural pine ceilings of the solarium and the entry way.  Inside, however there has been much activity related to door installation and door and window trimming.  A first coat of paint has been applied by spray gun and the cabinets have started to be hung.  The cabinet appearance is funky because there was no attempt made to match adjacent pieces as to shade and structure.  It looks like a Cubist work of art - the glass is half full.

The electricity has been turned on and the electrical heat is working, currently being used to help dry out the concrete floor.  The picture shows electrician Steve, plumber, Randy and electrician Nick.  In the background you can see.......the 10 kW heater, expansion tank, and pump.  Not visible are the manifolds for the three zones (bedroom, main, and half of basement), the zone valves, the low water detector to protect the heater and many ball valves and faucets for maintenance.

The Yurt Hunt

Last week I participated in a Yurt hunt, that is to say, we went to Red Hook, NY and disassembled a 5 year old, 24 ft. diameter Pacific Yurt and hauled it back to our community to serve as an interim "Common House".  Although it was tricky disassembling the yurt, most of the work was disassembling the deck supporting it.  Yurts are great for milder climates and not too easily adaptable to colder, windy climates so we may have a few weeks where it just won't be worth trying to heat it.  With walls that are leaky and only have maybe an R5 insulation, the pellet stove will have to work hard on those windy below zero evenings.

The Solar Energy Collector Choices

In the last post it was estimated that without wood heat that I would use at minimum 6700 kWh of energy per year after subtracting the passive solar contribution.  So how can we capture that much energy with active solar?  

Many say that solar thermal is the best way to capture solar energy in the form of heated water.  But what is the complexity of a solar hot water system and how well does it perform?  Many also say that solar photovoltaic is inefficient and too expensive.  Let's look at the numbers for residential systems.

For both types of collectors, it should be noted that they are rated for the sun at full intensity shining at normal incidence, i.e. perpendicular to the collector surface.  Any deviation in angle from normal will lead to a greater proportion of the sun's energy being reflected from the transparent/translucent glass surface which protects the collector.  Thus fixed collectors cannot be as efficient as single or double axis sun tracking collectors.  Up to around 40% of potential sun energy is lost due to reflection experienced by fixed collectors.

A solar thermal system usually consists of one or more black body collectors which heat water.  When the water reaches a temperature greater than the destination temperature, a pump transfers the heated water, in most cases through a heat exchanger at the bottom of a large water tank.  A heat exchanger at the top of the tank can be used to supply heat from a backup source, be it electric or gas.  The heated water in the tank can be used for either washing or heating a floor.  A simple system consisting of one collector, tank, pump, differential temperature control and plumbing can cost in excess of $6K, I was told by one supplier.  Long periods of cold and overcast skies will require a backup heat source, yet possibly an extra expense.  Panel efficiencies are usually around  70% at normal incidence for either flat panel or solar tube collectors.   Considering that they are not pointing toward the sun at all times during the day, they are only receiving around 60% of the potential energy they could receive thus giving them in reality around 45% efficiency.

A solar photovoltaic system usually consists of one or more PV panels mounted either fixed on a roof   at an optimal angle or on a sun tracker.  The direct current (DC) produced can then be stored in costly batteries for off-grid usage or be changed to alternating current (AC) by an inverter for connecting to the grid and thus using the grid as a bank account.  This assumes that one is allowed to tie in by the local utility and assumes that the utility pays a reasonable rate for electricity received.  Installation of fixed panels on properly oriented roofs requires penetration of the roof's surface for the panel mounts and the wiring.  Other considerations for roof mounted systems are leaf debris and snow accumulation on either side of the panels and the beneficial heating of the roof in the winter months.  Trackers are complete systems that can be easily inserted into rigid soils with a small front loader.  Trackers are more complex mechanical and electrical systems with some using GPS for tracking and cell phone connections for monitoring and on-line reporting of performance.  A 4 kW tracker will have 20 solar panels, each capable now of operating at its maximum efficiency which may be around 17%.

Purchasing alternative energy equipment is currently supported by rebates and tax credits, not unlike the estimated over $500 billion support of fossil fuels worldwide (Where is this free market?).  For example, a 4000 W system, capable of generating around 5640 kWh annually in Vermont would cost $31,000.  After a $4000 rebate from the Vermont Renewable Energy Resource Center and a 30% federal tax credit, the final cost is $17,700 installed.

In the co-housing community in which I am building there is the opportunity to place the collector in the lower more wind-protected, yet wide open meadows rather than in the tight residential area.  This my plan and it will be appreciated by the sheep grazing there as they are always seeking shade in summer.  Now where is that pot of gold the rainbow last week was pointing to?

And finally a whazzit puzzle found around the construction site:

Weeks 15&16

Since there wasn't that much to report or document on the house in pictures, I thought I would start off with an evening at Charlotte Beach, the picture symbolizing the near completion of this building adventure.

The errant windows arrived and were quickly installed enabling the completion of the siding attachment.  Inside the wall board or dry wall hanging was finished one week and the plastering was finished the following week, being executed by a real artist.  The stove pipe was also installed with the help of Balky, the lift, that had been behaving since it obtained a new joystick.  The "parging" of the part of the basement wall protruding the soil was started.  This process consists of adhering multiple layers of various materials to the insulating foam surface to result in a weather resistant cover.





 The Habitat for Humanity House

I had mentioned some posts back that Habitat for Humanity has been building two houses down the road that are designed to meet the Passive House energy standard.  The first house is a conventionally constructed one whereas the second one is prefabricated.  As with all their houses, much donated material and labor goes toward their completion.  These houses are being built under the guidance of Project Directors Peter Schneider from Efficiency Vermont and Architect John Clancy.

This design does not have much thermal mass but relies on much insulation to stem heat flow.  Observed under the basement slab was 10" of "blue board" foam insulation .  The walls are conventional 2" x 6" construction with 6" of foil-faced TUFF-R isocyanurate foam boards on the outside and cellulose insulation on the inside.  The roof has a truss construction that will allow around 30 in. of cellulose insulation. The goal is to have R100 in the roof and the basement with around R80 in the walls - if I remember correctly.  The windows are triple pane from Thermotech.  There is no website yet detailing this project even though the designs are being evaluated as standard future designs for colder climates.  The recipient of one of the houses, however,  is keeping a blog.

The house will be more conventional in appearance than my house and definitely more livable for a family of four.

More Energy Discussion
Did I mention last time that my low ball estimated energy consumption of 6700 kWh is only 84 kWh/m2-hr which is 30% better than that vaunted German Passiv Haus standard.  Of course, I've not accounted for some of the heat losses yet, so for now this is only numbers in cyberspace not real life living in my Haus.  Tune in on the real story next year.

This week we will see how the total heat cost will be "covered'.  By covered I mean how will the estimated annual need of 6700 kWh heat be produced?  Options around here are propane gas, electricity, wood, coal, or oil.  I've already said that I'd like to use as little fossil fuel as possible which eliminates propane, oil, and coal, leaving wood and electricity.  Of course we all realize that wood needs to be cut, transported, chopped, and delivered which right now is done with oil powered equipment.  Electricity in our area of Vermont comes largely from two sources, 47% hydroelectric, mostly  from Quebec Hydro, Canada, and 42% nuclear from Vermont Yankee which may be or maybe not be shut down soon depending on which way this political football bounces.  My intention is to try to minimize electric use by producing much of it myself with solar PV arrays and use wood as backup heat for the colder periods of the year and for power outages, though they have been rare.

Wood heat isn't cheap if you add the cost of a chimney and a nice stove to the cost of the fuel.  My Bari stove can generate from 12K-30K BTU/hr. which is much more than my hourly needs of 9520 BTU/hr on a zero degF (-18 degC) day.  Because the stove has a soapstone liner which gives it around 50 BTU/degF thermal mass, it should be able to moderate its heat output a little and hopefully the thermal mass of the inside of the house estimated to be greater than 15000 BTU/degF should be able to further moderate the emitted heat from the stove for short burns as it will take about an hour of burning to raise the temperature 1 degF... approximately.  After the stove no longer emits heat it should take about two hours to see a 1 degF temperature decrease .... approximately.

So how much energy can one get from a pound of wood?  In the laboratory one can get about 8600 BTU/lb.  After subtracting the energy required to vaporize the water content (20%)and taking the burning efficiency of the stove into account, maybe half that amount of energy can be recovered.

All wood, regardless of species, has about the same energy per pound.  The different species vary only in density.  A cord (128 sqft) of white oak wood  for example has about 30 MBTU (approximately 8800 kWh) which would more than cover my annual expected usage of 6700 kWh. Thus as a backup heat source, a half cord/yr may be enough.

Next time we'll look at the solar energy options for fossil free energy.

Please send me comments that add to the discussion and correct any errors of comprehension.

Week 14

This was the week of the last concrete pour and the last concrete patty of about 8 left by the pumper and concrete delivery trucks for later disposal. 

The water supply rough plumbing on the first floor was also completed.  The first floor is now ready for the wall board installation next week to cover everything except the windows and doors. 

We even received the stairs to the basement which came in two sections that were quickly installed and had walls framed around them. 

Outside, the trim, siding, shingles,  gable vent,  and attic entry door were completed on the west side.  This was achieved with the help of Balky, a Genie Boom rental lift that had to be pampered just right to do any lifting.








The Cost of Heating

In week 4 we stated the basic energy need equation, En = EL - EG.  The energy needed, EN, to heat the house to a desired temperature T is the total energy lost, EL, to the outside minus the total energy gained, EG, by internal activity and solar heat gain. We defined the desired temperature at 68 degF.

In week 13 we estimated the solar gain contribution of the windows which on an annual basis is 2370 kwh, not counting June, July, and August contributions as they are too much to meet the heating need and need to be blocked.  One other gain previously discussed is the occupant generated heat, around 2.4 kWh/day-person which for one person is 876 kWh/yr.

Several weeks back we determined that the house is estimated to use around 140 BTU/degF. Using this number and combining it with the Vermont average monthly weather data we arrive at an annual need of 6500 kWh after a 2370 kWh passive solar contribution. Other heat losses are from the heat recovery ventilator, uncontrolled air leakage, ingress and egress activities, and water usage losses. 

Heat Recovery Ventilators are needed for air tight houses during heating days to avoid humidity and CO2 build up.  These units will draw in fresh outside air and heat it from the heat of the stale inside air which is expelled to the outside.  This occurs in a two chambered non-mixing polypropylene heat exchanger.  There are various ventilation standards with the Minnesota standard requiring .05 CFM/sqft + 15 CFM/person which would be 55 cubic feet/min for this house with one occupant. 
The chosen ventilator is a Venmar Constructo 1.0  which is rated at 45-96 CFM with an efficiency of 76%  at a 70 degF difference between the inside and outside air and 50 CFM.  According to the data sheet, which is not very specific, at 32 degF external and 50 CFM, 44 W of electricity are consumed.  If this ventilator were to run all the time it would annually consume almost 400 kWh just to move the air.  Judging from the two motor design layout, about half the motor heat will be exhausted to the outside, the other half will go to heat the incoming air .  It is unclear how much energy is consumed by the defrost cycling which occurs below 23 degF.

The ventilator would most likely not be used during the warmer months as the windows would then be used for ventilation and temperature control instead.  For the 264 days of usage (Sept.-May), the average outside air temperature is 38 deg. Assuming this air to be at 50% humidity, heating it to 68 degF would take 15 KBTU/day as can be determined from a psychometric chart and assuming that 2/3 of that heat can be recovered from the exhaust air.  For the heating season this would compute to an annual consumption of  1160 kWh.  Using it at less than 50% would half this to say 580 kWh/yr. Adjusting the motor heat consumption for the heating days and the 50% duty cycle of operation, would subtract 74 kWh/yr for a final 500 kWh/yr heat need.  (Disclosure: I am not a thermodynamicist just an electrical engineer who had to take thermodynamics almost a half century ago)

All water entering the house enters estimated at 50 degF.  It will most likely exit at the house temperature of 68 degF.  Thus for an estimated daily usage of around 100 l (25 gal) this represents a heat loss of around 600 kWh annually.

Uncontrolled air leakage losses are a function of the tightness of the house construction, the temperature difference of the inside and outside air, and the external wind pressure.  I will assume this to be zero currently and will wait until it can be measured with a blower door test to be performed by Efficiency Vermont.

Ingress and egress losses are a function of the life style and habits of the house occupants.  Every time a door is opened during the heating season a certain amount of heat is lost in the air escaping and a certain amount of heat is needed to heat the person's belongings and clothing from the outside temperature to the inside temperature.  This is assumed to be zero for now and will be measured later.

We thus have optimistically, the following heat needs in kWh:
En = conductive losses + HRV losses + water losses + uncontrolled heat losses + ingress/egress losses - solar gain - occupant heat
En = 8855 + 500 + 600 + 0 + 0 - 2372 - 876 = 6700 kWh
Thus at the 0.15cents /kWh expected later this year, the heat need would cost 1000 $/yr.  The only other electricity costs not covered by this would be external lights (1) and the HRV motor heat loss of 74 kWh/yr.

Next time we'll see whether this is good and how this cost is covered - or not.

Please send me comments that add to the discussion and correct any errors of comprehension.